Generator, Testing, and Excessive Belt Tension

July, 1999



Many General Motors vehicles use a single serpentine belt to drive all engine accessories, which are usually rigidly mounted. An adjustable or spring-loaded belt tensioner controls proper tension on the serpentine belt.

Note: Belt routings may vary, depending on specific engine models.

Inspection: Routine inspection of the serpentine belt may reveal cracks in the belt ribs. These cracks will not impair belt performance and should not be considered a problem requiring belt replacement.

However, the belt should be replaced if:
Frayed edges are apparent, or
Belt slip occurs, or
A section of the belt ribs is missing, or
Belt tension, caused by belt stretch, is below minimum with the tensioner properly adjusted within its operating range.

Note: A frayed belt indicates that one or more pulleys could be out of alignment.

To test serpentine drive belt tension:

Run engine for 10 minutes.
Shut off engine and check belt tension between any two pulleys, using a belt tension gauge.
Run engine for 30 seconds.
Repeat step 2.
Run engine for 30 seconds.
Repeat step 2.
Compute the average of the three readings.

IMPORTANT: Maximum serpentine belt tension should be between 30 and 50 ft.-lb. (40 and 68 n*M). Replace the serpentine belt if the belt tensioner is within its operating range and the serpentine belt tension is below 30 ft.-lb. (40n*M).

EXCESSIVE BELT TENSION

A combination of excessive belt tension and high underhood temperatures will damage generator bearings and pulley assemblies within a short period of time. Therefore, proper care must be taken to avoid overtorqueing the tensioner when installing or reinstalling an engine accessory, the serpentine belt, or the belt tensioner.

Source:
AC Delco TSB #1.2G-114